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VERTICAL SHAFT BRICK KLIN TECHNOLOGY
 VSBK - 3
 PALGHAT(Kerala)
Energy efficient Environmentally sound Economically viable
 
Technical Operating Information
Brick size : 235 x 106 x 65 mm
Typical soil : Plastic and lean

Green brick production :
Plastic clay : 50%
Lean clay : 50%
Clay mixing : Vat & Plug Mill
Moulding : Extrusion
Weight of green brick : Around 3.6 kg
Drying : Controlled drying in covered  shed
Storage : All weather covered storage
External fuel : Leco lignite fines (<20mm)
                  @ about 70 kg per 1000 bricks
Manpower required on klin :
1 Firemaster and 3 firemen per shift + manpower for lifting green bricks
Typical energy consumption
0.75 MJ/kg of fired brick

 


Salient Features of the klin

 
Number of shafts : 2
Shaft cross section : Shaft 1 - 1m x 1.75m
  Shaft 2 - 1m x 2m
Shaft height : Equivalent to 11 batches
Number of chimneys : 2 per shaft
Internal chimneys cross section : 230mm x 380mm
Chimney height : 4.5m above the shaft top
Roof : Mangalore clay tiles
Fluegas inlet rows : 2+1 -> 2 bigger flue
Unloading mechanism : Single screw system
Shaft cover : Single piece lid -> Three piece interlocking lid
Green bricks lifting : Constructed stepped ramp with arrangement for mechanised hoisting of bricks

Rated Output
About 7500 bricks per day
@ 10 batches unloading during 24 hour operation

Period of Construction
About 45 days during Feb. -March 1998

Cost of Construction
(Including unloading device)
Rs. 2,92,000

 

Project imlementation, Co-ordinating and environmental monitoring: Development Alternatives
Energy Team: Tata Energy Research Institute
Project backstopping: and , Switzerland
Technology consultants: Energy Research Institute, Henan Academy of Sciences PR china

Klin construction and operation Commonwealth Trust (India) Ltd
Olavakkode Tile Factory
Palghat, Kerala - 678002
Tel. : (0491) 555116
Modification Done Date
Flue inlet rows : 2+1-> 2(230mm gaps) July 1998
Shaft cover : Single piece lid -> Three piece lid July 1998
Chimney masonary : Clay mortar ->Cement mortar July 1998
Chimney internal cross section:
170 mm x 410 mm -> 230 mm x 380 mm
July 1998
   
   
   

ENERGY EFFICIENCY  AND RENEWABLE ENERGY RESOURCES PROJECT

Sponsored by :  SWISS AGENCY FOR DEVELOPMENT AND CO-OPERATION